Connecting the wires

I thought it was time to hook up the spaghetti nightmare that we know as Lambretta electrics.

My loom was custom made and ordered from Beedspeed.
I had it made with the options for running the P200 rear brake light switch, extra cable at the rear for a compressor air horn. An option to have power to extra gadgets as iPhone or satnav. Toolbox kill switch and such. Mainly just a couple of extra wire options if I decide to go that route.

Luckily everything is colour coded so that you easily see what goes where.

Hooked the ignition up, the main loom and the horn/light box cables.
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At the rear of the scoot I installed the Jockey Boxenstop brackets for Wassel and cdi unit. Both the cables from the loom and from the Wassel are quite long so I used the frame to wrap them around one time to take up the extra length.20130108-075833.jpgThe CDI unit, Ducati brand, sitting on the bracket. It is earthed on the bracket between extra washers.20130108-075820.jpg

20130108-075713.jpgThe Wassel. Also earthed on the bracket. The Wassel unit is smaller than the usual rectifier used on the Lambretta so the bracket was drilled for a hole more suited to the size of the Wassel.20130109-231259.jpg
Now there is an earth supposed to connect to the flywheel cowling. I just don’t have any spare wire to connect there. Makes me wonder.
All the electric parts where purchased from beedspeed. Top service and top quality!

Small tasks

Yesterday I was down in the garage to fix some small bits.
Mainly tie the cables up to the frame. This way I can move on to adjust clutch and gear cables.

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I adjusted the clutch cable for now but will have to fix it up better when everything is assembled.

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Rest was about some tools clean up. Organising them in the drawers I have. I also connected some terminals to the Wassel unit.

Finally I hade a look at the hydraulic master and the parts supplied with it. Unfortunately I have received the wrong hose with to much degree of angled terminals. Will have to wait for replacement.

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Next I will have to found a small reservoir that fits underneath the horn over.

Loom

Time for cable routing, the tricky part is getting it right for a nice handling while driving.

I started with hooking up the gear cables first. Taping them to the frame for the time being. Next I set the clutch and throttle cables. Did buy friction free Teflon lined cables and outers. Hopefully it will aid handling.
On the engine I installed a updated cable guide so that reaching the cables will be easier. Bought it of beedspeed.

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Next up it was time for thee loom. I had a special loom made by beedspeed to prepare for special occasions :).

I will be running the scooter on DC 12v conversion using the wassel unit. It will give me full DC to run accessories from. For the time being I only plan to add the stebel horn. Will see if I’ll add more gadgets in the future. Digital speedo maybe, iPhone charger or similar

The looms terminals were a little small to begin with but I’ve managed to open them up a little with a screwdriver and made them fit. I had a new bulb junction holder.

Here’s some pictures.

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Next I’ll try to find a fitting 7ah battery. I also need a new engine bolt. But that’s for the next time.