Chainguides and Cylinder assembly

It is time for the chain-case to be assembled. I decided to go with a Granturismo chain guide. The old chain still looked fine so it got reused.

Chain SIL

Clutch is built with GT springs and Surflex plates. I tried the BGM clutch plates first but they were a tad to thick and required thinned inner plates. After trying lots of different combination with thinner metal plates without success I took the BGM cork plates out and bought some good old trusty Surflex cork plates. Stick to what always have worked is probably the key here.

Chaincaseside

I really liked the Granturismo chain tensioner. It is solid and robust in it’s construction. Assembled right, it was easy to set up correctly and push the chain.

Chain tensioner Granturismo

Next step is to look at the top end side. Some new barrel studs were added in order to get some high quality items and get rid of the SIL ones. Because of the dimensions of the GT KIT and it’s porcupine head longer head nuts or multiple head nuts will be needed. The gasket came with the kit and is probably the best base gasket I’ve ever seen in my life.

Cylinder gasket

The piston is also a work of art as expected by the Japanese manufacturers, It’s the same piston as in the Yamaha 350 LC bikes.

Piston

Next I slided on the cylinder, with some light taps with my palm it went all the way in.

Fantastic inlet for the special reed. The reed is lowered in to the cylinder making it possible to use large carbs on the standard side. Thus not needing to sacrifice the battery tray.

Cylinder and inlet

Lastly the porcupine head went on. It has a special porcupine patterns that’s supposed to aid cooling far better than the standard Lambretta heads.
This head also gives you the option of using a central plug if you like, The blanking plug has a thread that takes a K type heat sensor for CHT readings. Neat!

Porcupine head

That’s it for now. Next It it will be time to get the engine back into the bike, stick the carburetor on and try it out.

Piston & Cylinder

Since the newly bought Mahle piston had a finish that looked awfully terrible. It had a too narrow play in cylinder clearance. Piston to bore was less than 0.05. Plus the fact I couldn’t find the rings that I had bought, searching the package from the dealer for them, I simply went for my fine old Borgo piston. The clearance of piston to bore was within limits and the rings were also in a good shape.

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If it doesn’t work I can always buy new rings or change to the ugly and tight fitting Mahle piston.

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At least for now everything is done tight up!

Parts delivered

Hi, it has been a while.

I have been on vacation and concentrated on riding my other scooters than restoring during summer.
I have ordered the parts for my engine rebuild from Scooterrestorations, Scooter-Center and justlambretta.
All very reputed dealers with quality parts, service and responses on emails are quick.
Delivery from the UK is a bit expensive but on the other hand they have parts we can’t find on mainland Europe.

Lambretta Parts Scooter-Center
Lambretta Parts Scooter-Center

The parts from Scooter-Center are:

  • Circlip kit engine -MB Developments- Lambretta
  • Brake shoes -LAMBRETTA
  • Top chain slipper load spreading plate -BGM Pro
  • Clutch spider -SIL
  • Clutch pressure plate -SIL
  • Cylinder head nut/studs kit -MB DEVELOPMENTS-
  • Ball bearingsatz engine -LAMBRETTA XS- DL, GP
  • Allen screw counter sunk bolt -DIN 7991- M6 x 16mm
  • Stud -M8 x 40mm- (used for exhaust/chaincase cover Lambretta
  • Kickstart rubber buffer -LAMBRETTA- Lambretta
  • Rear brake hub -SIL- Lambretta LI (series 3), LIS, SX, TV (series 3), DL, GP – unpainted
  • Woodruff key -DIN6888- 4 x 6,5 (used for crankshaft/clutch Vespa PX, Rally, Sprint, crankshaft/flywheel Lambretta LI, LIS, SX, TV, DL, GP)
  • Kickstart rubber -LAMBRETTA- Lambretta LI, LIS, SX, TV, DL, GP – black
  • Crankshaft drive side pulling sleeve -MB DEVELOPMENTS- Lambretta LI, LIS, SX, TV (Serie 2-3), DL, GP
  • Mounting set CDI/voltage regulator -LAMBRETTA- LI (series 3), LIS, SX, TV (series 3), DL, GP – for electronic ignition
Lambretta Parts Scooter Restorations
Lambretta Parts Scooter Restorations & Justlambretta

The Crank comes from Corados Justlambretta, It’s a TV175 length crank but with GP cone.

The rest come from scooter restorations, here’s the list:

  • Layshaft Endplate Bush
  • Engine Buffer
  • Engine Buffer Washer
  • Crankcase Cover Dowel
  • Exhaust Stud
  • 175cc Gasket Set
  • Chaincase Stud, Nut & Washer Set
  • GP/SX Silentblock Bush (3-Holes) SIL
  • Seal Retainer
  • Magneto Flange Circlip
  • TV175 Piston Assembly 62.4mm (Mahle)
  • Clutch Driven Disc LI/SX (Outer)
  • Complete 4 Plate Clutch (Italian) Surflex
  • LI/SX/GP Clutch Sprocket 46 tooth
  • Kick Start Lever Washer
  • Kick Start Shaft Circlip
  • Kick Start Return Spring
  • Kick Start Shim Washer (shaft)
  • Gear Selector Sliding Dog
  • Layshaft (SIL)
  • Final Drive Bearing (Italian) with Rolf Oilseal
  • Rear Hub Spacing Washer
  • Rear Hub Nut
  • Rear Hub Lock Washer, Allen Screw & Washer
  • Magneto Wiring Plate Set
  • Cable Protection Sleeves (Set of 5)
  • Rolf Engine Oilseals (Set of 5)
  • Exhaust Spring Washer
  • Exhaust Nut (Brass)
  • Inlet Manifold Nut
  • Inlet Manifold Washer

I hope all parts I need are here now and Ihope all the different parts will fit well together. Now I only need to invest in some tooling to get the bearing in the engine case without breaking anything!

Cheers!

Piston clean

I’ve cleaned out the dirt that gathered on the piston. I
see the number 62.4 and the name Borgo and the number 64533/6 above
the name.

Anyone know anything about it?

Borgo Piston
Borgo Piston 62.4 64533/6

Update:

After viewing the scooterrestorations website I realise this is a 2nd oversized piston. So, is the engine rebored or could it be that way original?
“For 2nd oversize TV175 Series 2 & 3 models. Comes with cast iron piston rings (3 ring set), 2 x circlips and Gudgeon Pin. Made in Italy by Borgo, original suppliers to Innocenti (new old stock)”

Scooter restorations link to Borgo Piston